Ultra Chair Troubleshooting
Use this Troubleshooting Chart to determine causes of malfunctions.
Use extreme caution when testing components with chair plugged into outlet. Line voltage is present. Failure to comply could result in personal injury.

Symptom |
Probable Cause |
Check |
Correction |
When a membrane touchpad or foot control switch is pressed, nothing happens and relays cannot be heard energizing. |
Power cord is not plugged into facility wall outlet. |
Check to see if power cord is plugged in. |
Plug power cord into facility wall outlet. |
Facility circuit breaker providing power to chair is tripped. |
Check to see if facility circuit breaker is tripped. Plug a lamp into wall outlet that chair was plugged into and see if it operates. |
If facility circuit breaker is tripped, determine what caused circuit breaker to trip, correct problem, and then reset / replace circuit breaker. |
|
Wire connections are loose. |
Check all wiring connections from power cord to PC circuit board. Use a multimeter to perform continuity checks on wires. |
Clean any dirty connections. Tighten any loose connections. Replace any damaged connections. Refer to: Wiring Diagrams |
|
Fuse blown. |
Remove fuse, F1, F2, and F3 from PC board and check fuses for continuity. |
Replace blown fuse with fuse of same rating. Refer to: Wiring Diagrams |
|
PC circuit board is malfunctioning. Note: Incoming Line voltage is present at Power Input, J19, pins 2 [Blue] and 4 [Brown]. |
Check for 12 VDC on pins 1 and 2 of J14. Check the LED’s next to related relay when the specific function is being operated. Check visually for damage components and broken traces on PC board. |
If no 12 VDC is present on J14 replace board. If LED’s do not light during function, replace board. If damage is visible replace board. Refer to: Printed Circuit (PC) Board |
|
Chair has power, but no functions can be initiated from membrane touchpad and foot control. |
Plug connector(s) loose or wire harnesses broken. |
Check all plug connectors and harnesses. |
Repair or replace malfunctioning plug connector(s) or wire harnesses. Refer to: Wiring Diagrams |
PC Board malfunctioning. Note: Incoming Line voltage is present at Power Input, J19, pins 2 [Blue] and 4 [Brown]. |
Check for 12 VDC on pins 1 and 2 of J14. Check the LED’s next to related relay when the specific function is being operated. Check visually for damage components and broken traces on PC board. |
If no 12 VDC is present on J14 replace board. If LED’s do not light during function, replace board. If damage is visible replace board. Refer to: Printed Circuit (PC) Board. |

Symptom |
Probable Cause |
Check |
Correction |
Some functions can be initiated with membrane touchpad or foot control, but at least one cannot. |
Switch on Membrane Touchpad or Foot Control is malfunctioning. |
Perform a continuity check on each N.O. control switch in control when switch is pressed, switch circuit should be closed. Refer to: J1 thru J5 Control Pendants Connectors and Switches |
If control switch does not pass continuity check, replace control. Refer to: Membrane Touchpad or Foot Switch Control. |
Wires Broken or connections loose . |
Check all wiring and related connections between control switches and PC circuit board. |
Clean any dirty connections. Tighten or repair any loose or damaged connections. Refer to: Wiring Diagrams |
|
Capacitor for hydraulic pump motor weak or bad. Up functions would not work. |
Replace capacitor with a known good capacitor and check operation. |
Replace capacitor. Refer to: Capacitor, Motor Pump. |
|
PC Board malfunctioning. Note: Incoming Line voltage is present at Power Input, J19, pins 2 [Blue] and 4 [Brown]. |
Check for 12 VDC on pins 1 and 2 of J14. Check the LED’s next to related relay when the specific function is being operated. Check visually for damage components and broken traces on PC board. |
If no 12 VDC is present on J14 replace board. If LED’s do not light during function, replace board. If damage is visible replace board. Refer to: Printed Circuit PC Board. |
|
Back or Base potentiometer plug is loose from specific potentiometer or wire leads are broken. |
Check conditions of plug connectors and wire leads to potentiometers. |
Connect plug to potentiometer or repair broken leads. Refer to: Wiring Diagrams |
|
Back or Base potentiometer is out of adjustment. |
Check adjustment of Base and/or Back potentiometer(s). |
Adjust potentiometer. Refer to: Base Potentiometer, Back Potentiometer. |
|
Back and/or Base Potentiometer is damaged. |
Check potentiometer(s). Refer to: Testing Potentiometer. |
Replace potentiometer(s). Refer to: Base Potentiometer, Back Potentiometer. |

Symptom |
Probable Cause |
Check |
Correction |
When any Back Up button is depressed, chair will not move, all other functions work. |
Back Up solenoid coil has an open winding, disconnected or broken lead. |
Check all wires to Back Up Solenoid and connections at P.C. Board, pins 2 and 3 on J18. Check solenoid for an “open” coil. Refer to: Wiring and Tubing Diagrams. |
Repair wires and/or connections. |
Back Up solenoid valve stuck in closed position . |
After checking solenoid coil , connections, and wires, assure coil is energized when depressing Back Up. |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Throttle Valve (TV3) on Hydraulic Solenoid Valve Assembly turned in too far or completely closed. |
Check position of TV3 Throttle Valve. Refer to: Back Up hydraulic function. |
Adjust Throttle Valve (TV3). Refer to: Hydraulic Solenoid Valve Assembly. |
|
Hydraulic Back cylinder leaking. |
Check for leakage around hydraulic cylinder and fittings. Check for excessive fluid returning to reservoir from Vent line. |
Replace Hydraulic Back Cylinder. Refer to: Hydraulic Back Cylinder. |
|
Hydraulic Solenoid Valve Assembly is clogged preventing fluid flow. |
Check for hydraulic fluid flow to Back Cylinder during operation. Refer to: Back Up Hydraulic Function. |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Back potentiometer plug is loose from potentiometer or wire leads are broken. |
Check conditions of plug connectors and wire leads to potentiometer. |
Connect plug to potentiometer or repair broken leads. Refer to: Wiring Diagrams |
|
Back potentiometer is out of adjustment. |
Check adjustment of Back potentiometer. |
Adjust potentiometer. Refer to: Back Potentiometer. |
|
Back Potentiometer is damaged. |
Check potentiometer. Refer to: Testing Potentiometer. |
Replace potentiometer. Refer to: Back Potentiometer. |
|
PC Board malfunctioning. |
When Back Up is depressed, check LED next to K4 contacts to assure it is lit. Check for line voltage at J18, terminals 2 and 3. Refer to: Wiring Diagrams |
If no voltage is present at J18, terminals 2 and 3, when Back Up is depressed, replace PC Board. Refer to: Printed Circuit PC Board. |

Symptom |
Probable Cause |
Check |
Correction |
When any Back Down button is depressed, chair will not move, all other functions work. |
Safety Bail Limit Switch(es) harness not installed correctly (loose). |
Check both harness to assure they are connected tightly. |
Connect harness correctly. |
Safety Bail Limit Switch(es) contacts open due to an obstruction hitting cover or Switch(es) malfunctioning, stuck open |
Safety Bail cover depressing safety bail limit switch(es) actuator, opening contacts on switch. Check continuity on unoperated switch to assure normally closed (NC) contacts are closed. |
Remove obstruction that causes cover to actuate limit switch(es). Replace Safety Bail Limit Switch(es). Refer to: Safety Bail Limit Switch. |
|
Back Down solenoid coil has an open winding, disconnected or broken lead. |
Check all wires to Back Down Solenoid and connections at P.C. Board, pins 4 and 5 on J18. Check solenoid for an “open” coil. Refer to: Wiring Diagrams |
Repair wires and/or connections. |
|
Back Down solenoid valve stuck in closed position . |
After checking solenoid coil , connections, and wires, assure coil is energizes when depressing Back Down. |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Throttle Valve (TV4) on Hydraulic Solenoid Valve Assembly turned in too far or completely closed. |
Check position of TV4 Throttle Valve. Refer to Hydraulic Solenoid Valve Assembly and Back Down hydraulic schematic. Refer to: Wiring Diagrams |
Adjust Throttle Valve (TV4). Refer to: Hydraulic Solenoid Valve Assembly. |
|
Hydraulic Solenoid Valve Assembly is clogged preventing fluid flow. |
Check for hydraulic fluid flow from Cylinder to Reservoir during operation. Refer to: Wiring Diagrams |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Cuspidor Limit Switch contacts open due to cuspidor hitting obstruction or malfunction. |
Check if cuspidor is hitting obstruction and/or if limit switch contacts are open. |
Remove obstruction. Replace Cuspidor limit switch. Refer to: Electrical Components. |
|
Cuspidor not installed and Jumper wire on J10 plug connector missing. |
Check for a jumper wire on P.C. Board plug connector J10. |
Install a jumper wire on terminals 1 and 2, plug connector J10. Refer to: Wiring Diagrams |
|
Back potentiometer plug is loose from potentiometer or wire leads are broken. |
Check conditions of plug connectors and wire leads to potentiometer. |
Connect plug to potentiometer or repair broken leads. Refer to: Wiring Diagrams |
|
Back potentiometer is out of adjustment. |
Check adjustment of Back potentiometer. |
Adjust potentiometer. Refer to: Back Potentiometer. |
|
Back Potentiometer is damaged. |
Refer to: Testing Potentiometer. |
Replace potentiometer. Refer to: Back Potentiometer. |
|
PC Board malfunctioning. |
When Back Down is depressed, check LED next to K5 contacts to assure it is lit. Check for line voltage at J18, terminals 4 and 5. Refer to: Wiring Diagrams |
If no voltage is present at J18, terminals 4 and 5, when Back Down is depressed, replace PC Board. Refer to: Printed Circuit PC Board. |

Symptom |
Probable Cause |
Check |
Correction |
When any Base Up button is depressed, chair will not move, all other functions work. |
Base Up solenoid coil has an open winding, disconnected or broken lead. |
Check all wires to Base Up Solenoid and connections at P.C. Board, pins 2 and 3 on J17. Check solenoid for an “open” coil. Refer to: Wiring Diagrams |
Repair wires and/or connections. |
Base Up solenoid valve stuck in closed position . |
After checking solenoid coil , connections, and wires, assure coil is energized when depressing Base Up. |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Throttle Valve (TV1) on Hydraulic Solenoid Valve Assembly turned in too far or completely closed. |
Check position of TV1 Throttle Valve. Refer to: Base Up hydraulic function. |
Adjust Throttle Valve (TV1). Refer to: Hydraulic Solenoid Valve Assembly. |
|
Hydraulic Base cylinder leaking. |
Check for leakage around hydraulic cylinder and fittings. Check for excessive fluid returning to reservoir from Vent line. |
Replace Hydraulic Base Cylinder. Refer to: Hydraulic Back Cylinder. |
|
Hydraulic Solenoid Valve Assembly is clogged preventing fluid flow. |
Check for hydraulic fluid flow to Back Cylinder during operation. Refer to: Wiring Diagrams |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
PC Board malfunctioning. |
When Base Up is depressed, check LED next to K2 contacts to assure it is lit. Check for line voltage at J17, terminals 2 and 3. Refer to: Wiring Diagrams |
If no voltage is present at J17, terminals 2 and 3, when Base Up is depressed, replace PC Board. Refer to: Printed Circuit PC Board. |

Symptom |
Probable Cause |
Check |
Correction |
When any Base Down button is depressed, chair will not move, all other functions work. |
Safety Bail Limit Switch(es) harness not installed correctly (loose). |
Check both harness to assure they are connected tightly. |
Connect harness correctly. |
Safety Bail Limit Switch(es) contacts open due to an obstruction hitting cover or Switch(es) malfunctioning, stuck open |
Safety Bail cover depressing safety bail limit switch(es) actuator, opening contacts on switch. Check continuity on unoperated switch to assure normally closed (NC) contacts are closed. |
Remove obstruction that causes cover to actuate limit switch(es). Replace Safety Bail Limit Switch(es). Refer to: Safety Bail Limit Switch. |
|
Base Down solenoid coil has an open winding, disconnected or broken lead. |
Check all wires to Base Down Solenoid and connections at P.C. Board, pins 4 and 5 on J17. Check solenoid for an “open” coil. Refer to: Wiring Diagrams |
Repair wires and/or connections. |
|
Base Down solenoid valve stuck in closed position. |
After checking solenoid coil , connections, and wires, assure coil is energizes when depressing Base Down. |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Throttle Valve (TV2) on Hydraulic Solenoid Valve Assembly turned in too far or completely closed. |
Check position of TV2 Throttle Valve. Refer to:Base Down hydraulic function. Refer to: Wiring Diagrams |
Adjust Throttle Valve (TV2). Refer to: Hydraulic Solenoid Valve Assembly. |
|
Hydraulic Solenoid Valve Assembly is clogged preventing fluid flow. |
Check for hydraulic fluid flow from Cylinder to Reservoir during operation. Refer to: Wiring Diagrams |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Cuspidor Limit Switch contacts open due to cuspidor hitting obstruction or malfunction. |
Check if cuspidor is hitting obstruction and/or if limit switch contacts are open. |
Remove obstruction. Replace Cuspidor limit switch. Refer to: Electrical Components. |
|
Cuspidor not installed and Jumper wire on J10 plug connector missing. |
Check for a jumper wire on P.C. Board plug connector J10. |
Install a jumper wire on terminals 1 and 2, plug connector J10. Refer to: Wiring Diagrams |
|
Base potentiometer plug is loose from potentiometer or wire leads are broken. |
Check conditions of plug connectors and wire leads to potentiometer. |
Connect plug to potentiometer or repair broken leads. Refer to: Wiring Diagrams |
|
Base potentiometer is out of adjustment. |
Check adjustment of Base potentiometer. |
Adjust potentiometer. Refer to: Base Potentiometer. |
|
Base Potentiometer is damaged. |
Check potentiometer. Refer to: Testing Positioning Potentionmeter. |
Replace potentiometer. Refer to: Base Potentiometer. |
|
PC Board malfunctioning. |
When Base Down is depressed, check LED next to K3 contacts to assure it is lit. Check for line voltage at J17, terminals 4 and 5. Refer to: Wiring Diagrams |
If no voltage is present at J17, terminals 4 and 5, when Base Down is depressed, replace PC Board. Refer to: Printed Circuit PC Board. |

Symptom |
Probable Cause |
Check |
Correction |
When Base Down and Back Down buttons are pressed, chair will not move. Base Up and Back Up functions work. |
Safety Bail Limit Switch(es) harness not installed correctly (loose). |
Check both harness to assure they are connected tightly. |
Connect harness correctly. |
Safety Bail Limit Switch(es) contacts open due to an obstruction hitting cover or Switch(es) malfunctioning, stuck open |
Safety Bail cover depressing safety bail limit switch(es) actuator, opening contacts on switch. Check continuity on unoperated switch to assure normally closed (NC) contacts are closed. |
Remove obstruction that causes cover to actuate limit switch(es). Replace Safety Bail Limit Switch(es). Refer to: Safety Bail Limit Switch. |
|
Cuspidor Limit Switch contacts open due to cuspidor hitting obstruction or malfunction. |
Check if cuspidor is hitting obstruction and/or if limit switch contacts |
Remove obstruction. Replace Cuspidor limit switch. Refer to: Electrical Components. |
|
Cuspidor not installed and Jumper wire on J10 plug connector missing. |
Check for a jumper wire on P.C. Board plug connector J10. |
Install a jumper wire on terminals 1 and 2, plug connector J10. Refer to: Wiring Diagrams |

Symptom |
Probable Cause |
Check |
Correction |
When Base Up and Back Up buttons are depressed, chair will not move. Base Down and Back Down functions work. |
Internal thermal overload on hydraulic motor pump open due to running continuously or weak or malfunctioning overload. |
Check continuity between white and red motor leads and yellow and red leads. Refer to: Wiring Diagrams |
Allow motor to cool for 10 minutes and recheck continuity. If overload resets inform operator that motor is for intermittent operation Running continuously for a 30 second period will cause overload to open. If overload does not reset replace hydraulic motor pump. Refer to: Hydraulic Fluid Level. |
Hydraulic Fluid in reservoir low. |
Check reservoir for hydraulic fluid level. |
Fill reservoir to correct level.Refer to: Hydraulic Fluid Level. |
|
Capacitor on motor pump weak or inoperative. |
Replace capacitor with known good capacitor of same rating. |
Replace capacitor. Refer to: Capacitor, Motor Pump. |
|
Low voltage is being supplied to chair. |
Check voltage at wall receptacle - should be between 110.0 to 126.0 VAC on 115 VAC units or 220 to 252 VAC on 230 VAC units. |
Correct low voltage situation at wall receptacle. |
|
Hydraulic motor pump electrical leads disconnected. |
Check electrical connections on PC Board at J16, terminals 2 and 3. |
Reconnect electrical leads to J16 on PC Board. Refer to: Wiring Diagrams |
|
Hydraulic motor pump has open winding(s). |
Check resistance values of motor windings. Refer to: Wiring Diagrams |
Replace Hydraulic Motor pump. Refer to: Hydraulic Pump. |
|
Pressure relief valve open or leaking |
Check if fluid is returning to reservoir when Base Up and/or Back Up functions are activated with no or normal load on chair. |
Replace Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |

Symptom |
Probable Cause |
Check |
Correction |
Base drifts down from elevated position. |
Base Hydraulic cylinder leaking past piston seals. |
Check for excessive fluid returning to reservoir thru vent tubing of Base cylinder. |
Replace Base hydraulic cylinder. Refer to: Hydraulic Base Cylinder. |

Symptom |
Probable Cause |
Check |
Correction |
Back drifts down from elevated position. |
Back Hydraulic cylinder leaking past piston seals. |
Check for excessive fluid returning to reservoir thru vent tubing of Back cylinder. |
Replace Back hydraulic cylinder. Refer to: Hydraulic Base Cylinder. |

Symptom |
Probable Cause |
Check |
Correction |
Depressing specific function button, hydraulic motor pump continues to run when chair reaches top or bottom limitations. |
Back or Base potentiometer plug is loose from specific potentiometer or wire leads are broken. |
Check conditions of plug connectors and wire leads to potentiometers. |
Connect plug to potentiometer or repair broken leads. Refer to: Wiring Diagrams |
Back or Base potentiometer is out of adjustment. |
Check adjustment of Base and/or Back potentiometer(s). |
Adjust potentiometer. Refer to: Base and Back Potentiometer. |
|
Potentiometer is damaged. |
Check potentiometer(s). Refer to: Testing Potentiometer. |
Replace potentiometer(s). Refer to: Base and Back Potentiometer. |

Symptom |
Probable Cause |
Check |
Correction |
Chair moves slowly or not at all under heavier loads. |
Capacitor for Hydraulic Motor Pump is weak. |
Replace capacitor with known good capacitor of same rating. |
Replace capacitor. Refer to: Capacitor, Motor Pump. |
Low voltage is being supplied to chair. |
Check voltage at wall receptacle - should be between 110.0 to 126.0 VAC on 115 VAC units or 220 to 252 VAC on 230 VAC units. |
Correct low voltage situation at wall receptacle. |
|
Leakage past pressure relief valve. |
Check for excessive fluid flowing back to reservoir. |
Replace Hydraulic Solenoid Valve Assembly. Refer to: Hydraulic Solenoid Valve Assembly. |
|
Hydraulic cylinder(s) leaking past piston seals. |
Check for excessive fluid returning to reservoir thru vent tubing of cylinder(s). |
Replace hydraulic cylinder. Refer to: Hydraulic Back Cylinder and /or Hydraulic Base Cylinder. |

Symptom |
Probable Cause |
Check |
Correction |
Chair exceeds normal 15 second descent time from top position to bottom position w/ 180 lbs (82 kg) load on it. |
Throttle Valve (TV2) is turned in too far restricting hydraulic fluid flow back to reservoir. |
Check setting of Throttle Valve (TV2) |
Adjust Throttle Valve (TV2). Refer to: Hydraulic Solenoid Valve Assembly. |

Symptom |
Probable Cause |
Check |
Correction |
Chair descends faster then normal 15 second descent time from top position to bottom position w/ 180 lbs (82 kg) load on it. |
Throttle Valve (TV2) is open too far. |
Check setting of Throttle Valve (TV2). |
Adjust Throttle Valve (TV2). Refer to: Hydraulic Solenoid Valve Assembly. |

Symptom |
Probable Cause |
Check |
Correction |
Chair exceeds normal 15 second descent time from top position to bottom position w/ 180 lbs (82 kg) load on it. |
Throttle Valve (TV4) is turned in too far restricting hydraulic fluid flow back to reservoir. |
Check setting of Throttle Valve (TV4) |
Adjust Throttle Valve (TV4). Refer to: Hydraulic Solenoid Valve Assembly. |
Back lift spring(s) detached or broken. |
Check conditions of Back lift spring(s). |
Connect or replace Back lift spring(s). |

Symptom |
Probable Cause |
Check |
Correction |
Chair descends faster then normal 15 second descent time from top position to bottom position w/ 180 lbs (82 kg) load on it. |
Throttle Valve (TV4) is open too far. |
Check setting of Throttle Valve (TV4). |
Adjust Throttle Valve (TV4). Refer to: Hydraulic Solenoid Valve Assembly. |

Symptom |
Probable Cause |
Check |
Correction |
Noisy motor pump during Back Up or Base Up. |
Restriction in Suction line from reservoir causing negative pressure. |
Check for kinks in tubing and/or restrictions in suction line. |
Repair or replace tubing. |
Internal parts failure in motor pump. |
Check for noise or vibrations from motor pump during operation. |
Replace motor pump. Refer to: Hydraulic Pump. |

Symptom |
Probable Cause |
Check |
Correction |
Excessive force is required to position the headrest. |
Headrest slide is too tight and needs adjusted. |
Check adjustment of headrest slide. |
Adjust the headrest slide assembly. Refer to: Headrest Adjustments |
Headrest does not lock into a position or slides downward on own. |
Headrest slide is too loose and needs adjusted. |
Check adjustment of headrest slide. |
Adjust the headrest slide assembly. Refer to: Headrest Adjustments |

Symptom |
Probable Cause |
Check |
Correction |
Brake is off, but chair top is binding when rotated. |
Brake is out of adjustment, needs loosened. |
Check adjustment of brake. |
Adjust brake. Refer to: Rotational Brake. |
Brake lever is difficult to engage. |
Brake is out of adjustment, needs loosened. |
Check adjustment of brake. |
Adjust brake. Refer to: Rotational Brake. |
Chair top rotates when BRAKE lever is in locked position. |
Brake is out of adjustment, needs tightened. |
Check adjustment of brake. |
Adjust brake. Refer to: Rotational Brake. |